Types of Pallet Stackers & Benefits of Using Them in Warehouse

A warehouse is incomplete without material handling equipment, regardless of size and industry. Efficient and safe material handling is paramount for operations, so finding the best equipment is critical. Besides forklifts, pallet stackers allow SKU movement to maximize warehouse organization. These stackers are available in different sizes and configurations specific to particular operations. Each type has advantages and disadvantages that businesses must learn before purchasing.

There are several types of pallet stackers, and they’re all designed to help shipping a pallet company get their products from the dock to the shipping company’s facility as quickly as possible. Some stackers will help a shipper move three pallets at once. Others can handle up to six pallets at once, which means less downtime for the shipper, who doesn’t have to wait for each pallet to be loaded onto a truck before moving on to the next one. There are many different types of pallet stackers available to you. Each type has its own benefits, so you should consider what kind of pallet stacker is best for your needs before you purchase one.

Here is an overview of the different types of pallet stackers and their benefits:

1. Manual Pallet Stackers

Manual pallet stackers are the standard in most warehouse operations because they lift pallets using a hydraulic system. This hydraulic system uses oil as a power transfer media through pressure.

When mechanical energy is exerted on the handle, it transfers to the hydraulic pump, which pushes oil through valves and hoses. These systems have two wheels at the front and a swivel wheel at the back for turning around. They can rise to 1.6 m above the ground with a lifting capacity of 1 tonne.

2. Manual Straddle Pallet Stacker

Material handling companies build manual straddle stackers with footgear that pump the hydraulic system to raise the forks. They can lift as much as 1000 kg at 3 meters.

3. Electric Pallet Stacker

An electric pallet stacker is simple to operate because it has a battery that powers the electric motor for transformation into kinetic energy. This energy converts to power the hydraulic pump, which facilitates lifting.

The fork rises immediately after powering because it is mounted on a lifting frame lifted by the rod. Electric pallet stackers have a lifting capacity of up to 1.6 tonnes.

4. Semi-Electric Pallet Stackers

Semi-electric pallet stackers combine electric and manual operations. This equipment has batteries that power the hydraulic system. The system then powers the hydraulic cylinder with a lift chain that pulls the forks upward.

The stacker does not use a motor when dropping the forks, and this saves battery power. There are controls for lifting the forks upward and downward when inserted into the pallet. The rechargeable battery can last 8-12 hours, lifting loads to 1 tonne at 3.3 meters higher.

5. Counterbalance Stackers

Counterbalance stackers are ideal for small to medium-sized loads in inaccessible spaces for lift trucks. They can also replace electric forks and are a great alternative for limited forklift space. Their lifting capacity ranges from 1200 – 1500 kg at 4.6 meters.

6. Mono Mast Stacker

A mono mast stacker is a lighter electric stacker built to operate in smaller locations. They also carry smaller loads than other electric stackers. They raise pallets at eye level for operators to inspect the pallet contents. They can lift as much as 1.2 tonnes which is great for retail businesses or distribution centers handling lighter goods.

7. Ride-On Pallet Stacker

Ride-on stackers are used to move pallets over long distances in extensive warehouses. They have wheels and can move at a reasonable speed so the operator can ride on them. Therefore, moving SKUs from one point in the warehouse to another is easy. In addition, the collapsible platform simplifies access and improves versatility.

Benefits of Pallet Stackers

· Low Entrance Barrier

Pallet stackers are easier to operate, which is the opposite of heavy material handling equipment requiring highly trained professionals. Anyone can learn how to operate a stacker in one training session.

· Efficient and Adaptable

Pallet stackers are usable in any environment, whether in small retail stores or large warehouses and distribution centers. They are, therefore, adaptable to various operations in the warehouse, carrying various types of items.

· Cost-Effective

Pallet stackers cost less than most heavy-duty material handling equipment. As a result, they are affordable additions to a business’ transportation assembly and improve supply chain efficiencies.

· Time Savers

The process of lifting, loading, and unloading pallets consumes most of the operation hours in a factory or warehouse. By efficiently carrying, organizing, and tracking heavy loads, a lot of time is saved for other operations.

· Great for Small Spaces

Pallet trucks are simple to operate in tight spaces since they mostly move back and forth without covering too much space. They are, therefore, useful in situations where there needs to be more space for using large material-handling equipment.

· Environmentally Friendly

Pallet stackers rarely use petrol or diesel, which makes battery-powered equipment emission-free. These are great for protecting the environment and creating a carbon-free working space. In addition, the batteries require less maintenance and charge faster, which saves money on power bills.

· Improved Employee Safety

By reducing physical labor, pallet stackers minimize risks to operators. Considering these pieces of equipment are smaller, operators can maintain visibility to avoid colliding with structures and other vehicles on the way. In addition, by reducing injury among employees, warehouses can save more money on compensation.

Warehouses and businesses that want to improve their operations must consider using pallet stackers from reliable material handling companies. This equipment is beneficial in multiple applications and costs less than most heavy-duty equipment. The biggest advantage is that even new companies can effectively use this machinery without heavily investing in training.

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